PLC Boot Camp Training Course

Fee: 50,000
Duration: 3 Months
Timing: 9AM-11AM, 11AM-1PM, 1PM-3PM, 3PM-5PM, 5PM-7PM, 7PM-9PM
PLC Boot Camp Course Outline
Module 1
- Introduction and History
- Introduction to TIA portal and its installation
- Programming languages stl , fbd, ladder.
- Making Simple Program in TIA
- Add remove PLC controllers IN TIA program
- Going online with s7-1200 PLC via TIA
- Connecting s7-1200 via Ethernet
- Topology, network and device views
- Upload /download program in PLCs
- Working with different type of simulators like PLCSIM and s7-plsim simulating modules
- Integration of simulator with TIA and their offline control
- Monitoring of PLC program while online
- Checking and setting the CPU /CONTROLLER and module properties
- Create tags for the I/O of the CPU.
- Create a simple network in your user program
- Use the PLC tags in the tag table for addressing the instructions
- Inserting new networks and deleting them
- Adding empty box, open and close branch as well as inserting inputs
- Program blocks and main OB
- Bit Logic Instructions NO, NC, COIL
- Word Logic Operations, AND, OR NOT, NAND, XOR, XNOR
- Assignments and negative assignments
- Set/reset coil with flip-flops
- Timers TP, TON, TOFF and time accumulators
- Counters UP, DOWN, UP/DOWN
- Range and validity functions
- Comparator Like equal to, not equal to, less than, greater than etc.(= ,> ,< ,>= ,<= )
- Arithmetic Functions like add sub,MUL,DIV,MOD,NEG,INC,DEC,ABS ,MIN,MAX,LIMIT
- MOVE Block FIELDREAD, FIELD WRITE etc.
- Advance Functions like SWAP, CONVERT, CEIL, FLOOR
- Special Functions
- Plc tags and adding new tag table
- Plc data types, int, float, double, byte etch and how to add them
- Plc trouble shooting and maintenance
- Watch and force table and how to add them in project
- Introduction to analog and digital sensors
- PT100, opt electrical, limit switches
- 38. Integration of sensors with plc and taking values in TIA
- Calibrating analog sensors RTD and Thermocouple
- Reading analog sensor value from TIA portal
- Going online problems and theirs solutions
- WinCC Runtime Advanced
- Implement PLC Programming in Factory Environment
- Intro to VFD and frequency drives
- VFD parameter setting in FUJI
- Connect VFD with PLC and control by current change
- HMI (Human Machine Interface) Section
- Learn to Program WIENTEK HMI
- Learn to design in Utility manager
- Creating tags in HMI in utility manager
- Adding buttons ,lamps , numeric inputs and outputs
- Connect HMI with plc
- Download program in HMI as well as online and offline simulations
- Hmi and plc connection problems and solutions
- Reading senor value at HMI
- Controlling motors from HMI
- WinCC Runtime Advanced
- Programming with Factory I/O
- Introduction to SCADA
Module 2
- Quick Review of PLC HMI SCADA Level 1 Course.
- Jump and Label instruction in TIA Portal S7 1200/300/400 PLC
- How to make Functions (FC) in TIA Portal
- What is Cross Reference?
- FCs calling in Main (OB)
- Difference between FC and FB
- How to make FB in TIA and How to call it
- Introduction to Factory I/O
- Factory I/O Environment
- Understand industrial automation components on Factory I/O
- Configure and program Factory I/O Applications
- Understand and develop logic on real time applications
- Create and program your own automation applications
- Understand uses of sensors, switches, actuators and conveyors
- Interface & Configure different PLC Programming Software with Factory I/O
- RTUs concept using Profibus
- Motor Control with VFD
- Parameters setting of Analog IO’s in VFD from control terminals
- Connections of Analog IO’s (0-10V or 4-20mA)
- Forward Reverse of Motor using keypad
- Forward reverse of Motor from external signal
- Controlling the Motor Acceleration and Deceleration time
- Frequency setting range up to 120Hz
- PLC wiring of Analog IO’s with VFD
- Motor Speed control using VFD through PLC Motor Speed control from thermocouple through temperature.
- Read and Write major parameter of VFD on HMI (weintek) via MODBUS RTU using RS485
- Two VFD’s/Motors Operate with their feedback (Master Slave VFDs
- Introduction to SCADA
- SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
- System overview TIA Portal,
- WINCC Explorer Professional
- Creating a WINCC Explorer Professional project
- Configuring the connection to the WINCC Explorer automation system
- Structuring the operator interface
- Data & Communications
- Project overview
- Project Management
- Running the Project
- Multiuser project and client project
- WINCC Explorer SCADA Graphic Designing
- WINCC Explorer SCADA Reporting
- WINCC Explorer SCADA connection with SQL Database by taking value of temperature/pressure/flow/level etc.
- Alarm Logging
- Tag logging & Trend display
- Gauges, sliders, motors, pipes, tanks and other object designing on
- WINCC Explorer SCADA.
- Fundamentals of creating graphics displays for human machine interfacing
- Navigating through the plant displays
- User administration
- Message representation, message logging, message configuring
- Variable logging, trend configuring and trend plotting
- Trend plotting, and message representation including logging of data in the database
- Graphical Animation
- Web Buttons
- Slider Movement
- Visibility
- More Animations
- Server-side Scripting
- Client-side Scripting
- Many side scripting
- Database
- Recipes
- Introduction to Kepserver
- SCADA direct Communication with PLC
- SCADA to PLC Communication via Kepserver
- SCADA to PLC Communication via Kepserver and Modbus
Module 3
- Quick Review of Level 1 Level 2
- WINCC FLEXIBLE RUNTIME
- DB Block in Detail
- FB Block in Detail
- FC Block in Detail
- ARRAYS
- UDTS
- PID
- PLC Safety Circuit
- Web Server
- MCR
Module 4
- S7-Communication
- PUT/GET Instruction
- PLC to PLC Communication
- Master Slave Communication
- Redundant System
- Fail-Safe PLC System
- OPC UA
- OPC DA
- MQTT
- Real-time Plant Project
Module 5
- Introduction
- Difference between Servo and Stepper Motor
- Overview of PLC based motion
- HSC and PTO in S7-1200
- How to generate PTO in S7-1200
- Hardware wiring of Motor and Driver
- Configuration Of Positioning Axis
- Commissioning Of Axis
- Programming of basic motion control functions
- Axis Power and Axis Reset
- Axis JOG Operation
- Axis Homming Operation
- Axis MoveRelative Motion Control
- MC_MoveAbsolute
- Difference between MC_Relative and MC_MoveAbsolute
- Axis MC_MoveVelocity
- Axis MC_Halt
Module 6
ALLEN BRADLY
- Intro to AB PLC
- Intro to micrologix 1000
- Installing micrologix 1000 and RS linkx
- Learn to download and upload program in micrologix 1000
- Use of emulator in AB
- AB plc wiring sink/source
- Sensor wiring
- NO ,NC and OUT commands
- Timers TON, TOFF AND retentive in AB
- Counters and compare commands
- Data registers
- Increment and decrement operations
- Arithmetic commands
- Jump and label command
- High speed counters
- Connect and programing HMI with micrologix 1000
MITSUBISHI
- Intro to MITAUBISHI PLC
- Intro to GX works 2
- Installing GX works 2
- Learn to download and upload program in GX works 2
- Use of emulator in GX works 2
- MITAUBISHI plc wiring
- GX Works 2 Requirement & Setup/Installation
- GX Works 2 Screen Configuration
- Create a project and sample program in GX works 2
- MITAUBISHI PLC wiring sink/source
- Sensor wiring with MITAUBISHI PLC
- Latch and Timer MITAUBISHI PLC
- Counter
- Turn Off Simulation
- Rising Pulse & Falling Pulse
- How to use Data Register
- MOVE Instruction
- Math Instruction
- Compare command in GX works
- Connect and programing HMI with MITAUBISHI PLC
DELTA
- Intro to DELTA PLC DVP24ES
- Intro to WPLsoft
- Installing WPLsoft
- Going online with DELTA Plc
- Learn to download and upload program with WPLsoft
- Use of emulator in WPLsoft
- DELTA plc wiring
- Making PLC Sink/Source
- Connecting NPN and PNP sensors with PLC
- LD,LDI and OUT commands
- Commenting and labeling in WPLsoft
- Types of timers in DELTA plc
- Counters and compare commands
- Data registers
- Increment and decrement operations
- Arithmetic commands ADD,AUB,MUL,DIV
- Call subroutines
- Jump and label command
- High speed counters
- Encoder with DELTA PLC
FATEK
- Intro to FATEK PLC
- Intro to Winproladder
- Going online with FATEK Plc
- Learn to download and upload program in winproladder
- Use of emulator in Winproladder
- FATEK plc wiring sink/source
- Connecting NPN and PNP sensors with PLC
- Sensor wring and its types
- NO ,NC and OUT commands
- Commenting and labeling in Winproladder
- Timers TON, TOFF AND retentive in AB
- Counters and compare commands
- Data registers In FATEK
- Increment and decrement operations
- Arithmetic commands
- Jump and label command
- High speed counters
- Encoder with FATEK
- Motor control with FATEK
Module 7
- Industrial Automation Basics
- Basic Knowledge
- Programmable Logic Controllers (PLC)
- Quick Review of PLC HMI SCADA
- SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
- System overview TIA Portal, Wonderware Intouch Professional
- Creating a Wonderware Intouch Professional project
- Configuring the connection to the Wonderware Intouch automation system
- Structuring the operator interface
- Data & Communications
- Project overview
- Project Management
- Running the Project
- Wonderware Intouch SCADA Graphic Designing
- Wonderware Intouch SCADA Reporting
- Alarm Logging
- Tag logging & Trend display
- Gauges, sliders, motors, pipes, tanks and other object designing on Wonderware Intouch SCADA.
- Fundamentals of creating graphics displays for human machine interfacing
- Navigating through the plant displays
- Variable logging, trend configuring and trend plotting
- Trend plotting, and message representation including logging of data in the database
- Graphical Animation
- Web Buttons
- Slider Movement
- Visibility
- More Animations
- Faceplates for reuse and centralized modification of graphics blocks
- Background processing Global Scripting
- Reinforcement of the content by means of practical exercises on the TIA system model
Module 8
- Introduction to instrumentation and their applications
- Digital and analog
- instrumentation
- Measurement terminologies and
- Principles of different measurement techniques.
- Unit Dimension and Standards
- Fundamental and derived units, electrical units
- Frequency, voltage, current, resistance,
- capacitance and inductance standards
- Types of bridges for
- measurements
- AC and DC Bridges
- Resistance, capacitance and inductance bridges,
- The Wagner ground and commercial RLC bridges
- 3.Transducers
- Types of Transducer
- based on Quantity to be Measured
- Temperature transducers (e.g. a thermocouple)
- Thermistors NTC/PTC
- Resistance Temperature Detectors (RTDs) (pt100)
- Thermocouples j, k,l types
- Semiconductor-Based Sensors
- Pressure transducers
- Strain gauges
- Capacitance Pressure Transducers
- Potentiometric Pressure Transducers
- Resonant Wire Pressure Transducers
- The Barometer:
- The Aneroid Barometer
- The Siphon Barometer
- The Diaphragm Pressure Gauge
- The Bourdon Gauge
- Piezometer or Pressure Tube
- Manometers:
- The U-Tube Manometer (The Double Column Manometer):
- The Inclined Tube Manometer:
- Single Column Manometer:
- Inverted U-Tube Manometer:
- Micro Manometer (U-Tube with Enlarged Ends):
- Displacement/position transducers (e.g. LVDT)
- Potentiometer
- Strain gauge
- Capacitive sensors
- Oscillator Transducer
- Flow transducers
- Differential Pressure Flow Meters
- Positive Displacement Flow Meters
- Velocity Flow Meters
- Mass Flow Meters
- Open Channel Flow Meters
- Vision and Imaging Sensors
- Radiation
- Sensors
- Proximity
- Sensors
- Photoelectric
- Sensors
- Particle
- Sensors
- Motion
- Sensors
- Metal Sensors
- Level Sensors
- Leak Sensors
- Humidity
- Sensors
- Gas and
- Chemical Sensors
- Force Sensors
- Flaw Sensors
- Flame Sensors
- Electrical
- Sensors
- Contact
- Sensors
- Non-Contact
- Sensors
- Types of Transducer based on
- the Principle of Operation
- Photovoltaic (e.g. a solar cell)
- Piezoelectric transducer
- Chemical
- Mutual induction
- Electromagnetic
- Hall effect
- Photoconductors
- Primary & Secondary Transducer
- Analog & Digital Transducer
- Transducer & Inverse Transducer
- Active and passive transducers
- Conditions for selection of Transducer Types
- Dynamic Range
- Repeatability
- Noise
- Hysteresis
- Measuring
- Instruments
- Oscilloscopes
- Signal generators
- Spectrum analyzers
- Network analyzer
- Impedance analyzers
- Logic analyzers
- DC ammeters, DC voltmeters and resistance
- measurements
- DC meter calibration
- AC Indicating Meters
- Energy meters
- Half wave and full wave rectifier meters
- Single phase wattmeter and energy measurement
- meters
- Instrument transformers (CT and PT)
- Analog Electronic Meters:
- The d’Arsonval movement galvanometer
- Transistor voltmeter circuits and operational
- amplifier voltmeter circuits
- Universal Instrumentation
- amplifiers
- AC electronic voltmeters and current and
- Resistance measurement.
- Digital Mustimeters:
- Digital voltmeter, ohm meters and current meter.
- 5.Industrial
- Communication Techniques
- RS232, RS 422, RS 423, RS 485,
- IEEE488 (GPIB)
- Serial, Bus, and Ethernet Technology
- Ethernet or CSMA/CD
- Converters
- Analog to digital converter,
- Types of ADC circuits flash ADCs
- Sigma Delta converters
- Analog to Digital convertors
- types
- Successive approximation
- register (SAR) converters
- Integrating or Dual-slope
- Converters
- Digital to Analog converter and their implementation
- 7.Grounding
- Shielding and Noise
- Different Noise categories
- Signal to noise ratio and noise figure
- Interference and external sources of
- interference
- Grounds, ground faults and ground loops
- Common mode noise
- Shielding and filtering
- 8.Instrumentation
- Signaling and Plant Applications
- Analog or Modulating
- Digital or On/Off
- Real-Time Data Acquisition and Processing
- Systems
- Electronic devices for signal sampling and
- quantification,
- Sampling rate calculation for data acquisition
- systems
- 9.Introduction
- to Statistical Quality Control
- Utilizing Trend charts to determine if a
- process is out of control
- Evaluating and fixing problems utilizing
- Fishbone Diagrams and Pareto Charts