PLC Boot Camp Training Course

PLC Boot Camp Training
Fee: 50,000

Duration: 3 Months

Timing:  9AM-11AM, 11AM-1PM, 1PM-3PM, 3PM-5PM, 5PM-7PM, 7PM-9PM

PLC Boot Camp Course Outline

  • PLC Boot Camp Course Outline

    Module 1

    • Introduction and History
    • Introduction to TIA portal and its installation
    • Programming languages stl , fbd, ladder.
    • Making Simple Program in TIA
    • Add remove PLC controllers IN TIA program
    • Going online with s7-1200 PLC via TIA
    • Connecting s7-1200 via Ethernet
    • Topology, network and device views
    • Upload /download program in PLCs
    • Working with different type of simulators like PLCSIM and s7-plsim simulating modules
    • Integration of simulator with TIA and their offline control
    • Monitoring of PLC program while online
    • Checking and setting the CPU /CONTROLLER and module properties
    • Create tags for the I/O of the CPU.
    • Create a simple network in your user program
    • Use the PLC tags in the tag table for addressing the instructions
    • Inserting new networks and deleting them
    • Adding empty box, open and close branch as well as inserting inputs
    • Program blocks and main OB
    • Bit Logic Instructions NO, NC, COIL
    • Word Logic Operations, AND, OR NOT, NAND, XOR, XNOR
    • Assignments and negative assignments
    • Set/reset coil with flip-flops
    • Timers TP, TON, TOFF and time accumulators
    • Counters UP, DOWN, UP/DOWN
    • Range and validity functions
    • Comparator Like equal to, not equal to, less than, greater than etc.(= ,> ,< ,>= ,<= )
    • Arithmetic Functions like add sub,MUL,DIV,MOD,NEG,INC,DEC,ABS ,MIN,MAX,LIMIT
    • MOVE Block FIELDREAD, FIELD WRITE etc.
    • Advance Functions like SWAP, CONVERT, CEIL, FLOOR
    • Special Functions
    • Plc tags and adding new tag table
    • Plc data types, int, float, double, byte etch and how to add them
    • Plc trouble shooting and maintenance
    • Watch and force table and how to add them in project
    • Introduction to analog and digital sensors
    • PT100, opt electrical, limit switches
    • 38. Integration of sensors with plc and taking values in TIA
    • Calibrating analog sensors RTD and Thermocouple
    • Reading analog sensor value from TIA portal
    • Going online problems and theirs solutions
    • WinCC Runtime Advanced
    • Implement PLC Programming in Factory Environment
    • Intro to VFD and frequency drives
    • VFD parameter setting in FUJI
    • Connect VFD with PLC and control by current change
    • HMI (Human Machine Interface) Section
    • Learn to Program WIENTEK HMI
    • Learn to design in Utility manager
    • Creating tags in HMI in utility manager
    • Adding buttons ,lamps , numeric inputs and outputs
    • Connect HMI with plc
    • Download program in HMI as well as online and offline simulations
    • Hmi and plc connection problems and solutions
    • Reading senor value at HMI
    • Controlling motors from HMI
    • WinCC Runtime Advanced
    • Programming with Factory I/O
    • Introduction to SCADA

    Module 2

    • Quick Review of PLC HMI SCADA Level 1 Course.
    • Jump and Label instruction in TIA Portal S7 1200/300/400 PLC
    • How to make Functions (FC) in TIA Portal
    • What is Cross Reference?
    • FCs calling in Main (OB)
    • Difference between FC and FB
    • How to make FB in TIA and How to call it
    • Introduction to Factory I/O
    • Factory I/O Environment
    • Understand industrial automation components on Factory I/O
    • Configure and program Factory I/O Applications
    • Understand and develop logic on real time applications
    • Create and program your own automation applications
    • Understand uses of sensors, switches, actuators and conveyors
    • Interface & Configure different PLC Programming Software with Factory I/O
    • RTUs concept using Profibus
    • Motor Control with VFD
    • Parameters setting of Analog IO’s in VFD from control terminals
    • Connections of Analog IO’s (0-10V or 4-20mA)
    • Forward Reverse of Motor using keypad
    • Forward reverse of Motor from external signal
    • Controlling the Motor Acceleration and Deceleration time
    • Frequency setting range up to 120Hz
    • PLC wiring of Analog IO’s with VFD
    • Motor Speed control using VFD through PLC Motor Speed control from thermocouple through temperature.
    • Read and Write major parameter of VFD on HMI (weintek) via MODBUS RTU using RS485
    • Two VFD’s/Motors Operate with their feedback (Master Slave VFDs
    • Introduction to SCADA
    • SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
    • System overview TIA Portal,
    • WINCC Explorer Professional
    • Creating a WINCC Explorer Professional project
    • Configuring the connection to the WINCC Explorer automation system
    • Structuring the operator interface
    • Data & Communications
    • Project overview
    • Project Management
    • Running the Project
    • WINCC Explorer SCADA Graphic Designing
    • WINCC Explorer SCADA Reporting
    • WINCC Explorer SCADA connection with SQL Database by taking value of temperature/pressure/flow/level etc.
    • Alarm Logging
    • Tag logging & Trend display
    • Gauges, sliders, motors, pipes, tanks and other object designing on
    • WINCC Explorer SCADA.
    • Fundamentals of creating graphics displays for human machine interfacing
    • Navigating through the plant displays
    • User administration
    • Variable logging, trend configuring and trend plotting
    • Trend plotting, and message representation including logging of data in the database
    • Graphical Animation
    • Slider Movement
    • Visibility
    • More Animations
    • Introduction to Kepserver
    • SCADA direct Communication with PLC
    • SCADA to PLC Communication via Kepserver
    • SCADA to PLC Communication via Kepserver and Modbus

    Module 3

    • Quick Review of Level 1 Level 2
    • WINCC FLEXIBLE RUNTIME
    • DB Block in Detail
    • FB Block in Detail
    • FC Block in Detail
    • ARRAYS
    • UDTS
    • PID
    • PLC Safety Circuit
    • Web Server
    • MCR

    Module 4

    • S7-Communication
    • PUT/GET Instruction
    • PLC to PLC Communication
    • Master Slave Communication
    • Concept of Redundant System
    • Concept of Fail-Safe PLC System
    • OPC
    • Real-time Plant Project

    Module 5

    • Introduction
    • Difference between Servo and Stepper Motor
    • Overview of PLC based motion
    • HSC and PTO in S7-1200
    • How to generate PTO in S7-1200
    • Hardware wiring of Motor and Driver
    • Configuration Of Positioning Axis
    • Commissioning Of Axis
    • Programming of basic motion control functions
    • Axis Power and Axis Reset
    • Axis JOG Operation
    • Axis Homming Operation
    • Axis MoveRelative Motion Control
    • MC_MoveAbsolute
    • Difference between MC_Relative and MC_MoveAbsolute
    • Axis MC_MoveVelocity
    • Axis MC_Halt

    Module 6

    ALLEN BRADLY

    • Intro to AB PLC
    • Intro to micrologix 1000
    • Installing micrologix 1000 and RS linkx
    • Learn to download and upload program in micrologix 1000
    • Use of  emulator in AB
    • AB plc wiring sink/source
    • Sensor wiring
    • NO ,NC and OUT commands
    • Timers TON, TOFF AND retentive  in AB
    • Counters and compare commands
    • Data registers
    • Increment and decrement operations
    • Arithmetic commands
    • Connect and programing  HMI with micrologix 1000
    •  

    MITSUBISHI

    • Intro to MITAUBISHI PLC
    • Intro to GX works 2
    • Installing GX works 2
    • Learn to download and upload program in GX works 2
    • Use of  emulator in GX works 2
    • MITAUBISHI plc wiring
    • GX Works 2 Requirement & Setup/Installation
    • GX Works 2 Screen Configuration
    • Create a project and sample program in GX works 2
    • MITAUBISHI PLC wiring sink/source
    • Sensor wiring with  MITAUBISHI PLC
    • Latch and Timer MITAUBISHI PLC
    • Counter
    • Turn Off Simulation
    • Rising Pulse & Falling Pulse
    • How to use Data Register
    • MOVE Instruction
    • Math Instruction
    • Compare command in GX works
    • Connect and programing  HMI with MITAUBISHI PLC

    DELTA

    • Intro to DELTA PLC DVP24ES
    • Intro to WPLsoft
    • Installing WPLsoft
    • Going online with DELTA Plc
    • Learn to download and upload program with WPLsoft
    • Use of  emulator in WPLsoft
    • DELTA plc wiring
    • Making PLC Sink/Source
    • Connecting NPN and PNP sensors with PLC
    • LD,LDI  and OUT commands
    • Commenting and labeling in WPLsoft
    • Types of timers in DELTA plc
    • Counters and compare commands
    • Data registers
    • Increment and decrement operations
    • Arithmetic commands ADD,AUB,MUL,DIV
    • Call subroutine

     

    FATEK

    • Intro to FATEK PLC
    • Intro to Winproladder
    • Going online with FATEK Plc
    • Learn to download and upload program in winproladder
    • Use of  emulator in Winproladder
    • FATEK plc wiring sink/source
    • Connecting NPN and PNP sensors with PLC
    • Sensor wring and its types
    • NO ,NC and OUT commands
    • Commenting and labeling in Winproladder
    • Timers TON, TOFF AND retentive  in AB
    • Counters and compare commands
    • Data registers In FATEK
    • Increment and decrement operations
    • Arithmetic commands
    • Jump and label command
    • High speed counters
    • Encoder with FATEK
    • Motor control with FATEK

    Module 7

    • Industrial Automation Basics
    • Basic Knowledge
    • Programmable Logic Controllers (PLC)
    • Quick Review of PLC HMI SCADA
    • SCADA system application(Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant)
    • System overview TIA Portal, Wonderware Intouch Professional
    • Creating a Wonderware Intouch Professional project
    • Configuring the connection to the Wonderware Intouch automation system
    • Structuring the operator interface
    • Data & Communications
    • Project overview
    • Project Management
    • Running the Project
    • Wonderware Intouch SCADA Graphic Designing
    • Wonderware Intouch SCADA Reporting
    • Alarm Logging
    • Tag logging & Trend display
    • Gauges, sliders, motors, pipes, tanks and other object designing on Wonderware Intouch SCADA.
    • Fundamentals of creating graphics displays for human machine interfacing
    • Navigating through the plant displays
    • Variable logging, trend configuring and trend plotting
    • Trend plotting, and message representation including logging of data in the database
    • Graphical Animation
    • Web Buttons
    • Slider Movement
    • Visibility
    • More Animations
    • Reinforcement of the content by means of practical exercises on the TIA system model

     

    Module 8

    It Covers the Instrumentation used in the industrial Process.

    Module: 9

     Simatic Manager for S7-300 PLC

    Module 10: DCS Siemens PCS7 

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