PLC Boot Camp Training Course

PLC Boot Camp Training
Fee: 50,000

Duration: 3 Months

Timing:  9AM-11AM, 11AM-1PM, 1PM-3PM, 3PM-5PM, 5PM-7PM, 7PM-9PM

PLC Boot Camp Course Outline

Module 1

  • Introduction and History
  • Introduction to TIA portal and its installation
  • Programming languages stl , fbd, ladder.
  • Making Simple Program in TIA
  • Add remove PLC controllers IN TIA program
  • Going online with s7-1200 PLC via TIA
  • Connecting s7-1200 via Ethernet
  • Topology, network and device views
  • Upload /download program in PLCs
  • Working with different type of simulators like PLCSIM and s7-plsim simulating modules
  • Integration of simulator with TIA and their offline control
  • Monitoring of PLC program while online
  • Checking and setting the CPU /CONTROLLER and module properties
  • Create tags for the I/O of the CPU.
  • Create a simple network in your user program
  • Use the PLC tags in the tag table for addressing the instructions
  • Inserting new networks and deleting them
  • Adding empty box, open and close branch as well as inserting inputs
  • Program blocks and main OB
  • Bit Logic Instructions NO, NC, COIL
  • Word Logic Operations, AND, OR NOT, NAND, XOR, XNOR
  • Assignments and negative assignments
  • Set/reset coil with flip-flops
  • Timers TP, TON, TOFF and time accumulators
  • Counters UP, DOWN, UP/DOWN
  • Range and validity functions
  • Comparator Like equal to, not equal to, less than, greater than etc.(= ,> ,< ,>= ,<= )
  • Arithmetic Functions like add sub,MUL,DIV,MOD,NEG,INC,DEC,ABS ,MIN,MAX,LIMIT
  • MOVE Block FIELDREAD, FIELD WRITE etc.
  • Advance Functions like SWAP, CONVERT, CEIL, FLOOR
  • Special Functions
  • Plc tags and adding new tag table
  • Plc data types, int, float, double, byte etch and how to add them
  • Plc trouble shooting and maintenance
  • Watch and force table and how to add them in project
  • Introduction to analog and digital sensors
  • PT100, opt electrical, limit switches
  • 38. Integration of sensors with plc and taking values in TIA
  • Calibrating analog sensors RTD and Thermocouple
  • Reading analog sensor value from TIA portal
  • Going online problems and theirs solutions
  • WinCC Runtime Advanced
  • Implement PLC Programming in Factory Environment
  • Intro to VFD and frequency drives
  • VFD parameter setting in FUJI
  • Connect VFD with PLC and control by current change
  • HMI (Human Machine Interface) Section
  • Learn to Program WIENTEK HMI
  • Learn to design in Utility manager
  • Creating tags in HMI in utility manager
  • Adding buttons ,lamps , numeric inputs and outputs
  • Connect HMI with plc
  • Download program in HMI as well as online and offline simulations
  • Hmi and plc connection problems and solutions
  • Reading senor value at HMI
  • Controlling motors from HMI
  • WinCC Runtime Advanced
  • Programming with Factory I/O
  • Introduction to SCADA

Module 2

  • Quick Review of PLC HMI SCADA Level 1 Course.
  • Jump and Label instruction in TIA Portal S7 1200/300/400 PLC
  • How to make Functions (FC) in TIA Portal
  • What is Cross Reference?
  • FCs calling in Main (OB)
  • Difference between FC and FB
  • How to make FB in TIA and How to call it
  • Introduction to Factory I/O
  • Factory I/O Environment
  • Understand industrial automation components on Factory I/O
  • Configure and program Factory I/O Applications
  • Understand and develop logic on real time applications
  • Create and program your own automation applications
  • Understand uses of sensors, switches, actuators and conveyors
  • Interface & Configure different PLC Programming Software with Factory I/O
  • RTUs concept using Profibus
  • Motor Control with VFD
  • Parameters setting of Analog IO’s in VFD from control terminals
  • Connections of Analog IO’s (0-10V or 4-20mA)
  • Forward Reverse of Motor using keypad
  • Forward reverse of Motor from external signal
  • Controlling the Motor Acceleration and Deceleration time
  • Frequency setting range up to 120Hz
  • PLC wiring of Analog IO’s with VFD
  • Motor Speed control using VFD through PLC Motor Speed control from thermocouple through temperature.
  • Read and Write major parameter of VFD on HMI (weintek) via MODBUS RTU using RS485
  • Two VFD’s/Motors Operate with their feedback (Master Slave VFDs
  • Introduction to SCADA
  • SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
  • System overview TIA Portal,
  • WINCC Explorer Professional
  • Creating a WINCC Explorer Professional project
  • Configuring the connection to the WINCC Explorer automation system
  • Structuring the operator interface
  • Data & Communications
  • Project overview
  • Project Management
  • Running the Project
  • Multiuser project and client project
  • WINCC Explorer SCADA Graphic Designing
  • WINCC Explorer SCADA Reporting
  • WINCC Explorer SCADA connection with SQL Database by taking value of temperature/pressure/flow/level etc.
  • Alarm Logging
  • Tag logging & Trend display
  • Gauges, sliders, motors, pipes, tanks and other object designing on
  • WINCC Explorer SCADA.
  • Fundamentals of creating graphics displays for human machine interfacing
  • Navigating through the plant displays
  • User administration
  • Message representation, message logging, message configuring
  • Variable logging, trend configuring and trend plotting
  • Trend plotting, and message representation including logging of data in the database
  • Graphical Animation
  • Web Buttons
  • Slider Movement
  • Visibility
  • More Animations
  • Server-side Scripting
  • Client-side Scripting
  • Many side scripting
  • Database
  • Recipes
  • Introduction to Kepserver
  • SCADA direct Communication with PLC
  • SCADA to PLC Communication via Kepserver
  • SCADA to PLC Communication via Kepserver and Modbus

Module 3

  • Quick Review of Level 1 Level 2
  • WINCC FLEXIBLE RUNTIME
  • DB Block in Detail
  • FB Block in Detail
  • FC Block in Detail
  • ARRAYS
  • UDTS
  • PID
  • PLC Safety Circuit
  • Web Server
  • MCR

Module 4

  • S7-Communication
  • PUT/GET Instruction
  • PLC to PLC Communication
  • Master Slave Communication
  • Redundant System
  • Fail-Safe PLC System
  • OPC UA
  • OPC DA
  • MQTT
  • Real-time Plant Project

Module 5

  • Introduction
  • Difference between Servo and Stepper Motor
  • Overview of PLC based motion
  • HSC and PTO in S7-1200
  • How to generate PTO in S7-1200
  • Hardware wiring of Motor and Driver
  • Configuration Of Positioning Axis
  • Commissioning Of Axis
  • Programming of basic motion control functions
  • Axis Power and Axis Reset
  • Axis JOG Operation
  • Axis Homming Operation
  • Axis MoveRelative Motion Control
  • MC_MoveAbsolute
  • Difference between MC_Relative and MC_MoveAbsolute
  • Axis MC_MoveVelocity
  • Axis MC_Halt

Module 6

ALLEN BRADLY

  • Intro to AB PLC
  • Intro to micrologix 1000
  • Installing micrologix 1000 and RS linkx
  • Learn to download and upload program in micrologix 1000
  • Use of  emulator in AB
  • AB plc wiring sink/source
  • Sensor wiring
  • NO ,NC and OUT commands
  • Timers TON, TOFF AND retentive  in AB
  • Counters and compare commands
  • Data registers
  • Increment and decrement operations
  • Arithmetic commands
  • Jump and label command
  • High speed counters
  • Connect and programing  HMI with micrologix 1000

MITSUBISHI

  • Intro to MITAUBISHI PLC
  • Intro to GX works 2
  • Installing GX works 2
  • Learn to download and upload program in GX works 2
  • Use of  emulator in GX works 2
  • MITAUBISHI plc wiring
  • GX Works 2 Requirement & Setup/Installation
  • GX Works 2 Screen Configuration
  • Create a project and sample program in GX works 2
  • MITAUBISHI PLC wiring sink/source
  • Sensor wiring with  MITAUBISHI PLC
  • Latch and Timer MITAUBISHI PLC
  • Counter
  • Turn Off Simulation
  • Rising Pulse & Falling Pulse
  • How to use Data Register
  • MOVE Instruction
  • Math Instruction
  • Compare command in GX works
  • Connect and programing  HMI with MITAUBISHI PLC

DELTA

  • Intro to DELTA PLC DVP24ES
  • Intro to WPLsoft
  • Installing WPLsoft
  • Going online with DELTA Plc
  • Learn to download and upload program with WPLsoft
  • Use of  emulator in WPLsoft
  • DELTA plc wiring
  • Making PLC Sink/Source
  • Connecting NPN and PNP sensors with PLC
  • LD,LDI  and OUT commands
  • Commenting and labeling in WPLsoft
  • Types of timers in DELTA plc
  • Counters and compare commands
  • Data registers
  • Increment and decrement operations
  • Arithmetic commands ADD,AUB,MUL,DIV
  • Call subroutines
  • Jump and label command
  • High speed counters
  • Encoder with DELTA PLC

FATEK

  • Intro to FATEK PLC
  • Intro to Winproladder
  • Going online with FATEK Plc
  • Learn to download and upload program in winproladder
  • Use of  emulator in Winproladder
  • FATEK plc wiring sink/source
  • Connecting NPN and PNP sensors with PLC
  • Sensor wring and its types
  • NO ,NC and OUT commands
  • Commenting and labeling in Winproladder
  • Timers TON, TOFF AND retentive  in AB
  • Counters and compare commands
  • Data registers In FATEK
  • Increment and decrement operations
  • Arithmetic commands
  • Jump and label command
  • High speed counters
  • Encoder with FATEK
  • Motor control with FATEK

Module 7

  • Industrial Automation Basics
  • Basic Knowledge
  • Programmable Logic Controllers (PLC)
  • Quick Review of PLC HMI SCADA
  • SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
  • System overview TIA Portal, Wonderware Intouch Professional
  • Creating a Wonderware Intouch Professional project
  • Configuring the connection to the Wonderware Intouch automation system
  • Structuring the operator interface
  • Data & Communications
  • Project overview
  • Project Management
  • Running the Project
  • Wonderware Intouch SCADA Graphic Designing
  • Wonderware Intouch SCADA Reporting
  • Alarm Logging
  • Tag logging & Trend display
  • Gauges, sliders, motors, pipes, tanks and other object designing on Wonderware Intouch SCADA.
  • Fundamentals of creating graphics displays for human machine interfacing
  • Navigating through the plant displays
  • Variable logging, trend configuring and trend plotting
  • Trend plotting, and message representation including logging of data in the database
  • Graphical Animation
  • Web Buttons
  • Slider Movement
  • Visibility
  • More Animations
  • Faceplates for reuse and centralized modification of graphics blocks
  • Background processing Global Scripting
  • Reinforcement of the content by means of practical exercises on the TIA system model

Module 8

  • Introduction to instrumentation and their applications
  • Digital and analog
  • instrumentation
  • Measurement terminologies and
  • Principles of different measurement techniques.
  • Unit Dimension and Standards
  • Fundamental and derived units, electrical units
  • Frequency, voltage, current, resistance,
  • capacitance and inductance standards
  • Types of bridges for
  • measurements
  • AC and DC Bridges
  • Resistance, capacitance and inductance bridges,
  • The Wagner ground and commercial RLC bridges
  • 3.Transducers
  • Types of Transducer
  • based on Quantity to be Measured
  • Temperature transducers (e.g. a thermocouple)
  • Thermistors NTC/PTC
  • Resistance Temperature Detectors (RTDs) (pt100)
  • Thermocouples j, k,l types
  • Semiconductor-Based Sensors
  • Pressure transducers
  • Strain gauges
  • Capacitance Pressure Transducers
  • Potentiometric Pressure Transducers
  • Resonant Wire Pressure Transducers
  • The Barometer:
  • The Aneroid Barometer
  • The Siphon Barometer
  • The Diaphragm Pressure Gauge
  • The Bourdon Gauge
  • Piezometer or Pressure Tube
  • Manometers:
  • The U-Tube Manometer (The Double Column Manometer):
  • The Inclined Tube Manometer:
  • Single Column Manometer:
  • Inverted U-Tube Manometer:
  • Micro Manometer (U-Tube with Enlarged Ends):
  • Displacement/position transducers (e.g. LVDT)
  • Potentiometer
  • Strain gauge
  • Capacitive sensors
  • Oscillator Transducer
  • Flow transducers
  • Differential Pressure Flow Meters
  • Positive Displacement Flow Meters
  • Velocity Flow Meters
  • Mass Flow Meters
  • Open Channel Flow Meters
  • Vision and Imaging Sensors
  • Radiation
  • Sensors
  • Proximity
  • Sensors
  • Photoelectric
  • Sensors
  • Particle
  • Sensors
  • Motion
  • Sensors
  • Metal Sensors
  • Level Sensors
  • Leak Sensors
  • Humidity
  • Sensors
  • Gas and
  • Chemical Sensors
  • Force Sensors
  • Flaw Sensors
  • Flame Sensors
  • Electrical
  • Sensors
  • Contact
  • Sensors
  • Non-Contact
  • Sensors
  • Types of Transducer based on
  • the Principle of Operation
  • Photovoltaic (e.g. a solar cell)
  • Piezoelectric transducer
  • Chemical
  • Mutual induction
  • Electromagnetic
  • Hall effect
  • Photoconductors
  • Primary & Secondary Transducer
  • Analog & Digital Transducer
  • Transducer & Inverse Transducer
  • Active and passive transducers
  • Conditions for selection of Transducer Types
  • Dynamic Range
  • Repeatability
  • Noise
  • Hysteresis
  • Measuring
  • Instruments
  • Oscilloscopes
  • Signal generators
  • Spectrum analyzers
  • Network analyzer
  • Impedance analyzers
  • Logic analyzers
  • DC ammeters, DC voltmeters and resistance
  • measurements
  • DC meter calibration
  • AC Indicating Meters
  • Energy meters
  • Half wave and full wave rectifier meters
  • Single phase wattmeter and energy measurement
  • meters
  • Instrument transformers (CT and PT)
  • Analog Electronic Meters:
  • The d’Arsonval movement galvanometer
  • Transistor voltmeter circuits and operational
  • amplifier voltmeter circuits
  • Universal Instrumentation
  • amplifiers
  • AC electronic voltmeters and current and
  • Resistance measurement.
  • Digital Mustimeters:
  • Digital voltmeter, ohm meters and current meter.
  • 5.Industrial
  • Communication Techniques
  • RS232, RS 422, RS 423, RS 485,
  • IEEE488 (GPIB)
  • Serial, Bus, and Ethernet Technology
  • Ethernet or CSMA/CD
  • Converters
  • Analog to digital converter,
  • Types of ADC circuits flash ADCs
  • Sigma Delta converters
  • Analog to Digital convertors
  • types
  • Successive approximation
  • register (SAR) converters
  • Integrating or Dual-slope
  • Converters
  • Digital to Analog converter and their implementation
  • 7.Grounding
  • Shielding and Noise
  • Different Noise categories
  • Signal to noise ratio and noise figure
  • Interference and external sources of
  • interference
  • Grounds, ground faults and ground loops
  • Common mode noise
  • Shielding and filtering
  • 8.Instrumentation
  • Signaling and Plant Applications
  • Analog or Modulating
  • Digital or On/Off
  • Real-Time Data Acquisition and Processing
  • Systems
  • Electronic devices for signal sampling and
  • quantification,
  • Sampling rate calculation for data acquisition
  • systems
  • 9.Introduction
  • to Statistical Quality Control
  • Utilizing Trend charts to determine if a
  • process is out of control
  • Evaluating and fixing problems utilizing
  • Fishbone Diagrams and Pareto Charts

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