PLC 6 Months Course

Fee: 75,000

Duration: 4 Weeks

Timing: 9AM-11AM, 11AM-1PM, 1PM-3PM, 3PM-5PM, 5PM-7PM, 7PM-9PM

Course Outline Of PLC 6 Months Course

A. PLC HMI SCADA Level 1

Introduction and History
Introduction to TIA portal and its installation
Programming languages stl ,fbd,ladder ,.
Making Simple Program in TIA
Add remove PLC controllers IN TIA program
Going online with s7-1200 plc via TIA
Connecting s7-1200 via Ethernet
Topology, network and device views
Upload /download program in PLCs
Working with different type of simulators like PLCSIM and s7-plsim simulating modules
Integration of simulator with TIA and their offline control
Monitoring of plc program while online
Checking and setting the CPU /CONTROLLER and module properties
Create tags for the I/O of the CPU.
Create a simple network in your user program
Use the PLC tags in the tag table for addressing the instructions
Inserting new networks and deleting them
Adding empty box, open and close branch as well as inserting inputs
Program blocks and main OB
Bit Logic Instructions NO, NC, COIL
Word Logic Operations, AND, OR NOT, NAND, XOR, XNOR
Assignments and negative assignments
Set/reset coil with flip-flops
Timers TP, TON, TOFF and time accumulators
Counters UP, DOWN, UP/DOWN
Range and validity functions
Comparator Like equal to, not equal to, less than, greater than etc.(= ,> ,< ,>= ,<= )
Arithmetic Functions like add sub,MUL,DIV,MOD,NEG,INC,DEC,ABS ,MIN,MAX,LIMIT
MOVE Block FIELDREAD, FIELD WRITE etc.
Advance Functions like SWAP, CONVERT, CEIL, FLOOR
Special Functions
Plc tags and adding new tag table
Plc data types, int, float, double, byte etch and how to add them
Plc trouble shooting and maintenance
Watch and force table and how to add them in project
Introduction to analog and digital sensors
PT100, opt electrical, limit switches
Integration of sensors with plc and taking values in TIA
Calibrating analog sensors RTD and Thermocouple
Reading analog sensor value from TIA portal
Going online problems and theirs solutions
WinCC Runtime Advanced
Implement PLC Programming in Factory Environment
Intro to VFD and frequency drives
VFD parameter setting in FUJI
Connect VFD with PLC and control by current change
HMI (Human Machine Interface) Section
Learn to Program WIENTEK HMI
Learn to design in Utility manager
Creating tags in HMI in utility manager
Adding buttons ,lamps , numeric inputs and outputs
Connect HMI with plc
Download program in HMI as well as online and offline simulations
Hmi and plc connection problems and solutions
Reading senor value at HMI
Controlling motors from HMI
WinCC Runtime Advanced
Programming with Factory I/O
Introduction to SCADA

B. PLC HMI SCADA Level 2

Quick Review of PLC HMI SCADA Level 1 Course.
Jump and Label instruction in TIA Portal S7 1200/300/400 PLC
How to make Functions (FC) in TIA Portal
What is Cross Reference?
FCs calling in Main (OB)
Difference between FC and FB
How to make FB in TIA and How to call it
Introduction to Factory I/O
Factory I/O Environment
Understand industrial automation components on Factory I/O
Configure and program Factory I/O Applications
Understand and develop logic on real time applications
Create and program your own automation applications
Understand uses of sensors, switches, actuators and conveyors
Interface & Configure different PLC Programming Software with Factory I/O
RTUs concept using Profibus
Motor Control with VFD
Parameters setting of Analog IO’s in VFD from control terminals
Connections of Analog IO’s (0-10V or 4-20mA)
Forward Reverse of Motor using keypad
Forward reverse of Motor from external signal
Controlling the Motor Acceleration and Deceleration time
Frequency setting range up to 120Hz
PLC wiring of Analog IO’s with VFD
Motor Speed control using VFD through PLC Motor Speed control from thermocouple through temperature.
Read and Write major parameter of VFD on HMI (weintek) via MODBUS RTU using RS485
Two VFD’s/Motors Operate with their feedback (Master Slave VFDs
Introduction to SCADA
SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
System overview TIA Portal,
WINCC Explorer Professional
Creating a WINCC Explorer Professional project
Configuring the connection to the WINCC Explorer automation system
Structuring the operator interface
Data & Communications
Project overview
Project Management
Running the Project
Multiuser project and client project
WINCC Explorer SCADA Graphic Designing
WINCC Explorer SCADA Reporting
WINCC Explorer SCADA connection with SQL Database by taking value of temperature/pressure/flow/level etc.
Alarm Logging
Tag logging & Trend display
Gauges, sliders, motors, pipes, tanks and other object designing on
WINCC Explorer SCADA.
Fundamentals of creating graphics displays for human machine interfacing
Navigating through the plant displays
User administration
Message representation, message logging, message configuring
Variable logging, trend configuring and trend plotting
Trend plotting, and message representation including logging of data in the database
Graphical Animation
Web Buttons
Slider Movement
Visibility
More Animations
Server-side Scripting
Client-side Scripting
Many side scripting
Database
Recipes
Introduction to Kepserver
SCADA direct Communication with PLC
SCADA to PLC Communication via Kepserver
SCADA to PLC Communication via Kepserver and Modbus

C. PLC HMI SCADA Level 3

Quick Review of Level 1 Level 2
WINCC FLEXIBLE RUNTIME
DB Block in Detail
FB Block in Detail
FC Block in Detail
ARRAYS
UDTS
PID
PLC Safety Circuit
Web Server
MCR

Servo & Stepper Motion Control with S7-1200

Introduction
Difference between Servo and Stepper Motor
Overview of PLC based motion
HSC and PTO in S7-1200
How to generate PTO in S7-1200
Hardware wiring of Motor and Driver
Configuration Of Positioning Axis
Commissioning Of Axis
Programming of basic motion control functions
Axis Power and Axis Reset
Axis JOG Operation
Axis Homming Operation
Axis MoveRelative Motion Control
MC_MoveAbsolute
Difference between MC_Relative and MC_MoveAbsolute
Axis MC_MoveVelocity
Axis MC_Halt