PLC 6 Months Course

Fee: 75,000
Duration: 4 Weeks
Timing: 9AM-11AM, 11AM-1PM, 1PM-3PM, 3PM-5PM, 5PM-7PM, 7PM-9PM
Course Outline Of PLC 6 Months Course
A. PLC HMI SCADA Level 1
- Introduction and History
- Introduction to TIA portal and its installation
- Programming languages stl ,fbd,ladder ,.
- Making Simple Program in TIA
- Add remove PLC controllers IN TIA program
- Going online with s7-1200 plc via TIA
- Connecting s7-1200 via Ethernet
- Topology, network and device views
- Upload /download program in PLCs
- Working with different type of simulators like PLCSIM and s7-plsim simulating modules
- Integration of simulator with TIA and their offline control
- Monitoring of plc program while online
- Checking and setting the CPU /CONTROLLER and module properties
- Create tags for the I/O of the CPU.
- Create a simple network in your user program
- Use the PLC tags in the tag table for addressing the instructions
- Inserting new networks and deleting them
- Adding empty box, open and close branch as well as inserting inputs
- Program blocks and main OB
- Bit Logic Instructions NO, NC, COIL
- Word Logic Operations, AND, OR NOT, NAND, XOR, XNOR
- Assignments and negative assignments
- Set/reset coil with flip-flops
- Timers TP, TON, TOFF and time accumulators
- Counters UP, DOWN, UP/DOWN
- Range and validity functions
- Comparator Like equal to, not equal to, less than, greater than etc.(= ,> ,< ,>= ,<= )
- Arithmetic Functions like add sub,MUL,DIV,MOD,NEG,INC,DEC,ABS ,MIN,MAX,LIMIT
- MOVE Block FIELDREAD, FIELD WRITE etc.
- Advance Functions like SWAP, CONVERT, CEIL, FLOOR
- Special Functions
- Plc tags and adding new tag table
- Plc data types, int, float, double, byte etch and how to add them
- Plc trouble shooting and maintenance
- Watch and force table and how to add them in project
- Introduction to analog and digital sensors
- PT100, opt electrical, limit switches
- Integration of sensors with plc and taking values in TIA
- Calibrating analog sensors RTD and Thermocouple
- Reading analog sensor value from TIA portal
- Going online problems and theirs solutions
- WinCC Runtime Advanced
- Implement PLC Programming in Factory Environment
- Intro to VFD and frequency drives
- VFD parameter setting in FUJI
- Connect VFD with PLC and control by current change
- HMI (Human Machine Interface) Section
- Learn to Program WIENTEK HMI
- Learn to design in Utility manager
- Creating tags in HMI in utility manager
- Adding buttons ,lamps , numeric inputs and outputs
- Connect HMI with plc
- Download program in HMI as well as online and offline simulations
- Hmi and plc connection problems and solutions
- Reading senor value at HMI
- Controlling motors from HMI
- WinCC Runtime Advanced
- Programming with Factory I/O
- Introduction to SCADA
B. PLC HMI SCADA Level 2
- Quick Review of PLC HMI SCADA Level 1 Course.
- Jump and Label instruction in TIA Portal S7 1200/300/400 PLC
- How to make Functions (FC) in TIA Portal
- What is Cross Reference?
- FCs calling in Main (OB)
- Difference between FC and FB
- How to make FB in TIA and How to call it
- Introduction to Factory I/O
- Factory I/O Environment
- Understand industrial automation components on Factory I/O
- Configure and program Factory I/O Applications
- Understand and develop logic on real time applications
- Create and program your own automation applications
- Understand uses of sensors, switches, actuators and conveyors
- Interface & Configure different PLC Programming Software with Factory I/O
- RTUs concept using Profibus
- Motor Control with VFD
- Parameters setting of Analog IO’s in VFD from control terminals
- Connections of Analog IO’s (0-10V or 4-20mA)
- Forward Reverse of Motor using keypad
- Forward reverse of Motor from external signal
- Controlling the Motor Acceleration and Deceleration time
- Frequency setting range up to 120Hz
- PLC wiring of Analog IO’s with VFD
- Motor Speed control using VFD through PLC Motor Speed control from thermocouple through temperature.
- Read and Write major parameter of VFD on HMI (weintek) via MODBUS RTU using RS485
- Two VFD’s/Motors Operate with their feedback (Master Slave VFDs
- Introduction to SCADA
- SCADA system application( Oil GAS / factory /Metro/ Solar Power Plant /Steel Plant )
- System overview TIA Portal,
- WINCC Explorer Professional
- Creating a WINCC Explorer Professional project
- Configuring the connection to the WINCC Explorer automation system
- Structuring the operator interface
- Data & Communications
- Project overview
- Project Management
- Running the Project
- Multiuser project and client project
- WINCC Explorer SCADA Graphic Designing
- WINCC Explorer SCADA Reporting
- WINCC Explorer SCADA connection with SQL Database by taking value of temperature/pressure/flow/level etc.
- Alarm Logging
- Tag logging & Trend display
- Gauges, sliders, motors, pipes, tanks and other object designing on
- WINCC Explorer SCADA.
- Fundamentals of creating graphics displays for human machine interfacing
- Navigating through the plant displays
- User administration
- Message representation, message logging, message configuring
- Variable logging, trend configuring and trend plotting
- Trend plotting, and message representation including logging of data in the database
- Graphical Animation
- Web Buttons
- Slider Movement
- Visibility
- More Animations
- Server-side Scripting
- Client-side Scripting
- Many side scripting
- Database
- Recipes
- Introduction to Kepserver
- SCADA direct Communication with PLC
- SCADA to PLC Communication via Kepserver
- SCADA to PLC Communication via Kepserver and Modbus
C. PLC HMI SCADA Level 3
- Quick Review of Level 1 Level 2
- WINCC FLEXIBLE RUNTIME
- DB Block in Detail
- FB Block in Detail
- FC Block in Detail
- ARRAYS
- UDTS
- PID
- PLC Safety Circuit
- Web Server
- MCR
Servo & Stepper Motion Control with S7-1200
- Introduction
- Difference between Servo and Stepper Motor
- Overview of PLC based motion
- HSC and PTO in S7-1200
- How to generate PTO in S7-1200
- Hardware wiring of Motor and Driver
- Configuration Of Positioning Axis
- Commissioning Of Axis
- Programming of basic motion control functions
- Axis Power and Axis Reset
- Axis JOG Operation
- Axis Homming Operation
- Axis MoveRelative Motion Control
- MC_MoveAbsolute
- Difference between MC_Relative and MC_MoveAbsolute
- Axis MC_MoveVelocity
- Axis MC_Halt